First page of the Workreports CFF archive.

[CFF] sad end of an operation session

Posted by Gerd on Tuesday, 20 August 2019 with 4 Comments

Hello,

last Sunday, I had my recently upgraded Resita out in the garden for some operation runs. Once finished, I stored all the rolling stock and went to bring the loco into my workshop, when the worst scenario happened. I still can’t tell how exactly, but the loco slid from my hand and crashed 4′ down to the paving, upright, engineers side cylinder first.

The impact of more than 5kg of steam loco caused huge damage to the whole loco. The marks at the cylinder clearly show the point of impact.

The overhead photo shows the bent housing, caused by the warped frame. The wheelsets are jamming and the loco doesn’t roll anymore.

In detail, 5 screws on the cylinder head sheered away by the twisting cover and the piston rod got bend right at the crosshead. The impact of the loco also break free the lead ballast weight at the back of the loco, which caused damage to the steam valve servo and destroyed the water sight glass. Additional, the rear boiler bracket is bent and some detail parts at the smokebox were broken off.

The frame got a bad “over corner” warp into some slight S-bend, bringing the head about 3mm out of the center.

As you can see on the photos, the loco already got dismantled for refurbishing. After the first shock moments, I’m confident to get her back into service soon.

[CFF] Klien-Lindner-axles for my Resita

Posted by Gerd on Thursday, 15 August 2019 with 2 Comments

Hello followers,

the past weeks were quite on my blog, but not in my workshop. Today, I like to show you the latest improvement and rebuild I spend to my Resita loco.

The prototype uses Klien-Lindner-axles and I was trying to equip my model loco with the same feature. The Klien-Lindner-axles allow the end axles of a steam loco to follow curves, improving the running on tight curved tracks. To show how this working on the prototype, I’ll explain my model version in detail, which is close to the prototype setup.

My model version was finally made from some 20mm round brass, 12x1mm copper tube, ball bearings, springs and brass balls. The brass ball original was a ball-nut and gut drilled and reamed to fit a the 4mm steel axle of the loco. Next the ball is hold in a four-jaw-chuck to drill a 2mm hole in exact 90° to the 4mm bore, halfway through. Once the ball is fit to the steel axle, a 2mm pin-screw will fit through the cross hole and will get screwed into the M2 cross-thread in the steel axle. The pin-screw should be long enough to provide a pin sticking from the ball acting as link to the copper pipe.

Next I cut two segments from 12x1mm copper tube, fitting exactly between the hubs of the wheels. Use the mill to cut a 2x7mm slot to the center of the pipe. This is where the pin from the brass ball will slide in, transporting the rotation from the steel axle to the copper tube and allowing the tube to slide 2.5mm to each side. The ends of the tube gut turned truth on the lathe to take 12x18x4 ball bearings. The brass collars are made from round brass-bar with 12mm bore and 17.5mm outer diameter. They are 9mm long with two M3 holes to take set-screws. Once the inner hub of the wheels are turned down to 12mm as well, the collars are used to mount the wheels on the copper tube. Check the correct gauge of the rebuild wheel sets. Don’t change the 8mm core-bore of the wheels. They will hold the centering springs and limit the angle-travel of the finished assembly.

To provide a self-centering of the hollow axle, we insert a spring on each side of the ball, pressing against the inside of the wheels. They will keep the hollow axle with the wheels centered above the ball when traveling on straight track. It also reduces the vertical move of the axles. Unfortunately, I have no photo from inserting the springs.

To guide the hollow axle into the curves, they are also supported by a drawbar just like a pony truck. There are several different versions used on the prototype locos and I was able to determine the one used on the Resita locos and tried to model it the same way. The housing is made on the lathe from 20mm round brass and milled to final shape. The housing is riding on the ball bearings to eliminate any friction. At one end, a 3mm steel rod is mounted which is guided in a frame-crossmember. I made theses cross members from steel sheet.

When the loco is rolling into a curve, the tracks will push the wheels to the side. While the hollow axle with the wheels is sliding, it is also hold/guided by the drawbar which will turn the sliding move also into a rotation. Finally, the wheels will keep in parallel with the rails through out the curved track. This reduces friction between wheels and rails and leads into better and smoother running. Once returning to straight track, the springs will push the wheel back into center position.

At least, here’s a video from first test runs after the rebuild.

Happy railroading, Gerd

[CFF] Romanian railbus

Posted by Gerd on Tuesday, 5 March 2019 with 2 Comments

The last week, I showed you the logging railroad by Tobias. Afterwards I had a look into old photos of my first logging railroad and realized, that I’ve lost my original principles in modelling logging railroads during the last years. Back in time, logging railroads meant to do something wired, outside of rules, eras and […]

[CFF] Completing the rail-car

Posted by Gerd on Tuesday, 5 June 2018 with 1 Comment

Hi, today I’ll show you the second part of the rail-car. As announced in the last post, I made a new trailing truck from brass and small 18mm wheelsets. As before, I used photos of the car at Commandau as reference. The truck can be taken apart by screws to insert the wheelsets after painting. […]

[CFF] A rail-car for the logging railroad

Posted by Gerd on Tuesday, 29 May 2018 (Comments Closed)

Hello again, I’m proud to report the last batch of logging trucks (disconnects) done. Over all I made 12 pairs of them and I can’t imagine to make more of them ;-) 8 pairs are used as logging disconnects to haul logs, 2 pairs are used as trucks on the flat car, another pair below […]

[CFF] log loads and storage boxes

Posted by Gerd on Tuesday, 15 May 2018 with 1 Comment

Hello, last week I spend some attention to the storage and transport of my new garden railroad rolling stock. Since I got some more cars together now, it’s not the best way to just set them into crates for storage and transport. So I bought some sturdy plastic boxes and added wooden stop blocks to […]

[CFF] Updates on my romanian cars and live steam meet at Schramberg

Posted by Gerd on Tuesday, 8 May 2018 (Comments Closed)

Hi folks, another week has passed with lot’s of activities. First of all, I made an interior for my tool box, which was on my to-do-ist for a long time. The wooden tool box comes from the home store, while I added the compartment setup for all the tools and stuff I need to operate […]

[CFF] Flatcar rebuild… or is it a new construction?

Posted by Gerd on Tuesday, 3 April 2018 with 1 Comment

Another week is over  and here’s the report on my flat cars as announced. These two cars are left over form my very first logging railroad and for some nostalgica, I was looking to use them on the new railroad as well. Since the trucks got modernized together with the other log cars I showed […]

[CFF] Bulk production of log car trucks

Posted by Gerd on Tuesday, 27 March 2018 with 1 Comment

Welcome back to part to on the Romanian log cars. Last week, I should you the pre-production sample and now I’m ready for the bulk production. The first series includes 8 pairs, which makes 16 single trucks. To make live easier, I built all parts first, before I later go for the assembling. I started […]

[CFF] Log cars for the Resita – the design phase

Posted by Gerd on Tuesday, 20 March 2018 with 1 Comment

Hello, after my short intermezzo with Hon30, I’m right back on the garden railroad, since the new season will start soon and my Resita needs some rolling stock. In the video of the Resita from last december, there are already some cars shown and in the following posts, I like to show you the details […]