Hello my friends,
on the agenda for this week was the final report about the hand brakes on my disconnects. But unfortunately, something came in between… Or more in detail, my thumb came in between the workpiece and mill…
But don’t worry, the wound is clean and cures well so far. But it would be good for me to keep slow for some while.
Best regards, stay at home, stay healthy, enjoy your model trains, and watch your fingers ;-)
this week, I like to share some techniques I use to make multiple identical parts for projects on my model trains. Instead of using modern laser cutting, I try the good old way when possible, as long as the number of parts needed is not to high.
Let’s start with a couple of sheet metal parts with special shapes and holes. I used 2mm thick flat bar and cut all parts to length on the metal bandsaw. Next I use double-sided sticker pads for photos and stick the parts together. When clamping them to the mill/drill-press, I use a piece of plywood to even out differences in the width of the parts. It’s important to clamp the parts very well, if possible also downwards, especially when mill cutting. It’s also best to use small and slow feed.
During the milling process, I used some round bars through the holes to keep all parts aligned properly. Once finished, the parts got parted with a knife and cleaned up. Some parts got also bend for the later assembly.
For some other parts, I make profile bars which got parted into the final pieces. Here I make ratches and pawls for disconnect car brake gear. By using the parting-tool/round-table I milled the shape step-by-step in multiple passes. Many years ago, I ordered such parts laser-cut and I used them as template to make additional parts to get the needed total.
Once the profiled bars are finished, I use a thin saw blade in the mill to cut them down into 4mm thick pieces.
You already see what I’m working on here and I’ll show you more about this project in the next post.
Hello and welcome back here on my logging railroad blog. I hope you had a good start into 2020 and I which you all the best and a happy new year. This year will bring some new projects and ideas, but also some changes. After posting weekly on this blog, I’ll try monthly and/or progress-related […]
Hello my friends, well, what happened to 2019? it’s nearly gone… Coming Sunday, this years Xmas season will start and in the past years, this was the time when my workshop got a real boon in projects and models. Back in time, when I was attending the Livesteam Indoor Meet in Germany, I had a […]
Hi folks, I was very short in time for workshop and blog entries in the past weeks, due to several reasons. But now I’m back on track and already working on the next project. So hopefully there’ll be new content coming next week. Thanks & regards, Gerd
Hello followers, it was planned to exhibit my Hon30-layout during the 50 anniversary of the logging railroad of Abreschviller (France). Unfortunately, I’ll not be able to attend the show. Never the less, my friend Bernd will be there with his modular layout which is build in the same manner as my layout. Over all, all […]
Hello friends, here’s a quick reminder. My Hon30 modular logging railroad “Waldbahn Eusserthal” will be on exhibition during the “Trainsmania” in Lille, France from May 3rd to 5th 2019. As before, Bernd Irion will join me with his layout Waldbahn “Grand Rommelstein” as he did last year.
Hello, today, I’ve another issue from my “Waldbahn Gazette”, featuring the amazing “Waldbahn Horský Dolina”. I found this railroad some years ago in a German model train forum (Stummi-Modellbahnforum) and this layout was a great inspiration for me to build my own logging railroad in the garden. The layout and rolling stock is built by […]
A happy new year !!
Hello my friends, I wish all of you a Merry Christmas and a Happy New Year. This year christmas eve, we had a small family meet and some officially maiden runs on the new garden railroad. I look forward to get the rest of the line build in 2019 as well as some of the […]